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Buns Master Bakery (Langley)

301 - 20771 Langley Bypass, Langley · Other

12 inspections

  1. Follow-Up Inspection

    0 infractions

  2. Follow-Up Inspection

    1 infraction

    • 303 - Equipment/facilities/hot & cold water for sanitary maintenance not adequate [s. 17(3); s. 4(1)(f)]
      • Observation: Hot water to hand sink and 3 compartment sink is turned off as plumbing work is being done
      • Corrective Action(s): Hot water MUST be available at all times for handwashing and cleaning. CLOSURE ORDER ISSUED to repair hot water to hand sink and 3 compartment sink.
      • -Facility CANNOT reopen until follow up inspection has been completed and WRITTEN health approval has been granted
      • Violation Score: 25
      • 401 - Adequate handwashing stations not available for employees [s. 21(4)]
      • Observation: Hand sink must be fully equipped with hot and cold running water
      • Corrective Action(s): ENsure hand sink has hot water for hand washing
      • Violation Score: 25
  3. Routine Inspection

    1 infraction

    • 209 - Food not protected from contamination [s. 12(a)]
      • Observation (CORRECTED DURING INSPECTION): Facility is currently in production without any dust and debris protection from the construction zone.
      • Corrective Action(s): Production must stop until production area has been protected through temporary plastic walls from the construction zone.
      • Violation Score: 9
  4. Routine Inspection

    0 infractions

  5. Follow-Up Inspection

    0 infractions

  6. Routine Inspection

    1 infraction

    • 302 - Equipment/utensils/food contact surfaces not properly washed and sanitized [s. 17(2)]
      • Observation: No bottle of sanitizer could be located within the facility, there is a spray bottle labelled sanitizer which was tested, which is not bleach or Quats.
      • Corrective Action(s): Ensure there is food grade sanitizer that is used on surfaces and for warewashing. Update sanitation plan with what is being used and email EHO. Ensure sanitizer is on site at all times and all staff are aware of it's name and use. by Jan 24/24
      • Violation Score: 5
      • 401 - Adequate handwashing stations not available for employees [s. 21(4)]
      • Observation: All sinks in the facility must have hot and cold running water. Automatic hand sink on the way in is cool, 2 handsinks in the production area hot water taps are not operational and do not provide hot water.
      • Ensure hot water is also available at 3 compartment sink.
      • Corrective Action(s): Ensure hot water is available at all sinks to ensure staff are washing their hands appropriately. by Friday Jan 24/24
      • Violation Score: 15
  7. Routine Inspection

    1 infraction

    • 304 - Premises not free of pests [s. 26(a)]
      • Observation: Mouse activity continues, but staff and Pest Control in constant dialogue to reduce rodent presence. Pest Control visiting weekly and was on-site today. Continue to follow advice of Pest Control.
      • Corrective Action(s): Traps set throughout facility. Access to key rodent movement areas and for observing rodent activity improved. Steel plates currently being installed around preimiter walls of facility, especially where wood wall structure exists to try and limit and contol rodent movements.
      • Continue to clean corners and hard to reach areas of facility to ensure minimal food debris accumulates.
      • Violation Score: 3
  8. Routine Inspection

    1 infraction

    • 306 - Food premises not maintained in a sanitary condition [s. 17(1)]
      • Observation: Area below and behind bread divider very dirty. Observed with accumulations of bread oil?, flour and other material. Partially submerged rodent trap alson observed. Machine leaking?
      • Corrective Action(s): If machine is leaking fix; Or make adjustments such that the floor does not suffer accumulations of oil and the area can be properly cleaned and maintained.
      • Violation Score: 9
      • 308 - Equipment/utensils/food contact surfaces are not in good working order [s. 16(b)]
      • Observation: 1) Reviewed proofer/cooler correction from previous inspection. Observed parts of unit remain with exposed and peeling paint which can contaminate food product.
      • 2) Wood trolley(s)/Dolley's deteriorated and not easily cleanable. In poor condition.
      • 3) Black plastic shelving units in walk-in cooler not easily cleanable and dirty.
      • Corrective Action(s): 1) All exposed walls door frame and door must be finished with stainless steel as per original repair.
      • 2) Remove and replace wooden dolley's and trolley's as discussed.
      • 3) Remove and replace with proper easily cleanable and durable shelving (Stainless steel wired shelves best)
      • Violation Score: 15
  9. Routine Inspection

    2 infractions

    • 401 - Adequate handwashing stations not available for employees [s. 21(4)]
      • Observation (CORRECTED DURING INSPECTION): Handwash station on production line not in use. Plumbing disconnected.
      • Corrective Action(s): Repair station as discussed. As temporary measure staff use one of the three compartment sinks as handwash station.
      • Submit repair plan (as with other noted repair work) within 14 days and ensure repairs completed within 30 days.
      • Violation Score: 5
    • 209 - Food not protected from contamination [s. 12(a)]
      • Observation: Proofer/cooler unit observed with significant paint flaking off ceiling and walls, exposing raw dough to contamination and preventing unit from being cleaned.
      • Corrective Action(s): Fix unit by creating wall and ceiling finishes that are impervious, durable and can be easily cleaned. Walls and ceiling should be seemless, or constructed in a manner that will prevent conaminants from leaking in and coming in contact with food products.
      • As a temporary measure cover mobile food carts in a manner that will protect food. Submit temporary and long term plan for correction by February 18, 2022
      • Violation Score: 9
      • 306 - Food premises not maintained in a sanitary condition [s. 17(1)]
      • Observation: A) Plastic dough trays observed with significant, multi-day build up of flour and dough residue. Discussed with staff. Currently trays are cleaned every three or four days. Some trays better than others.
      • B) Floor of walk-in cooler 1, and to lesser degree walk-in cooler 2 observed with significant build-up of dried and crusty dough/flour.
      • Corrective Action(s): A) Dough trays must be srcaped, cleaned and sanitized using three compartment sink process. Satisfactory provisions for proper air drying must also be provided. Sanitizing step must be verfied and logged daily or more using test strips (provided at inspection). Submit revised or updated sanitation plan by February 25, 2022.
      • B) Clean up floor of these two areas as discussed. Send pictures of completed work. Update cleaning procedures for walk-in coolers to ensure the build up of food debris in these two units does not occur. Cooler floors should be maintained in a similar manner to production floor. Submit revised cleaning plan.
      • **Note: If Cooler floor finish has deteriorated to a point where satisfactory cleaning is not possible, the floor will require refinishing similar to the production line area. Submit a plan of action, with timeline, to repair the floor within 30 days of this inspection.
      • Violation Score: 9
      • 307 - Equipment/utensils/food contact surfaces are not of suitable design/material [s. 16; s. 19]
      • Observation: Black plastic shelving in cooler 2 not appropriate for food environment or uses. The shelves contain many hidden or obstructed pockets or recesses which were observed dirty and not easily clanable.
      • Corrective Action(s): Remove and replace with appropriate shelving as discussed.
      • This can be phased in over six months to one year and will be reviewed at next scheduled inspection.
      • Violation Score: 3
  10. Routine Inspection

    2 infractions

    • 401 - Adequate handwashing stations not available for employees [s. 21(4)]
      • Observation (CORRECTED DURING INSPECTION): Hand washing station at entrance of production area was missing paper towels.
      • Corrective Action(s): All hand washing stations must be properly supplied at all times. Corrected at time of inspection.
      • Violation Score: 5
    • 311 - Premises not maintained as per approved plans [s. 6(1)(b)]
      • Observation: Changes to floor plan have been made without health approval.
      • Corrective Action(s): Submit updated floor plan drawings to [email protected] or drop off at Langley Health Protection Office.
      • Correct by: 2 weeks
      • Violation Score: 5
  11. Routine Inspection

    1 infraction

    • 308 - Equipment/utensils/food contact surfaces are not in good working order [s. 16(b)]
      • Observation: Hot water tap for hand sink in production area was stuck, operator was not able to turn on at time of inspection.
      • Corrective Action(s): Repair faucet; all hand washing stations must have hot and cold running water.
      • Three-compartment sink may be used for handwashing during production, or other hand sink in the front area.
      • Correct by: 1 week
      • Violation Score: 3
  12. Routine Inspection

    1 infraction

    • 209 - Food not protected from contamination [s. 12(a)]
      • Observation: A few scoops were being stored directly in dry ingredients.
      • Corrective Action(s): Wash and sanitize scoops after use and do not store scoops directly in dry ingredients, as handles and hands can potentially contaminate the ingredients.
      • Correct by: Today
      • Violation Score: 3
      • 308 - Equipment/utensils/food contact surfaces are not in good working order [s. 16(b)]
      • Observation: Hand sink next to three-compartment sink has no hot water available. Hand sink not in use at this time.
      • Corrective Action(s): Operator stated hand sink will be relocated eventually and will have hot water connection. Another hand sink is available at the front prior to entering production area. Three-compartment sink is also available for hand washing in the meantime. **Ensure to submit updated floor plan reflecting the change in hand sink location.
      • Correct by: 1 month
      • Violation Score: 3